Analysis and Solutions for cigarette pack Overflow Glue Issues in YB45 Hard Packet Packer

Abstract

This paper conducts an in-depth analysis of the issue of cigarette pack overflow glue issues during the production process of the YB45 Hard Packet Packer. The analysis concludes that the main causes of glue overflow are the misalignment of glue dot positions and excessive glue application. Among these, the misalignment of glue dots may be caused by factors such as wear of the conveying rollers, accumulation of dirt on the fan-shaped conveying rollers or wear of the counter-support rollers, uneven pressure from the conveying channel cover plates, improper installation of the second glue cylinder, and loosening of the glue application counter-support rollers. Excessive glue application, on the other hand, is often due to wear of the glue scraper plate, malfunction of the glue level detector, or damage to the surface of the glue application roller. Based on the above analysis of causes, this paper proposes a series of specific and feasible solutions and introduces an improvement measure of replacing fixed acrylic sheet with movable one to enhance maintenance efficiency. The research shows that optimizing equipment maintenance and operational processes can effectively reduce the occurrence of glue overflow in cigarette pack, thereby improving product quality and production efficiency.